VSLC - Very Small Lead Castle
Posted: 24 Feb 2026, 03:32
During Christmas, I bought a Measall KC761 gamma spectrometer—one of those small handheld devices that are just on the edge of being affordable.
I’ve been doing some testing with it (searching for fallout Cs¹³⁷, for example), and soon came the wish to get better spectra by shielding the device from background radiation. I also wanted to engage my 12-year-old son in the topic. Since he’s been quite into 3D printing lately and I had no clue about it, I asked him if we could build a lead castle together—he could handle the printing, and I would take care of the design and other tasks (like handling the lead).
So I had to teach myself how to work with Fusion 360, the software we used to create objects from scratch. After about 20 design attempts, we had a prototype ready to bring to life: first in PLA, to test the threads and make sure all the measurements fit. But PLA isn’t great for more demanding applications, so we switched to PETG.
After roughly 96 hours of printing (3kg of filament)—total overkill—we finally had the enclosure ready to be filled with lead and copper sheets. Altogether, 17 kg of lead (3 mm lead balls) were poured into the chambers. The lead walls are 17 mm thick, and the copper shield, which lines the inner perimeter, is 2 mm thick.
This is by no means a professional shielding setup. The goal was simply to reduce the counts per second (CPS) a bit and to lower the lead X-ray fluorescence. We also wanted the device to remain portable, so the final weight came in at 22 kg.
We also designed a Marinelli beaker that fits snugly into the lead castle—one version for solids and one for liquids. One final thing still needed to be done: securing the lead balls! We filled the chambers with epoxy resin to turn everything into a solid block.
The normal background radiation in my basement is about 120 nSv/h at 12–14 CPS. Inside the shielded device we could lower the background by 88.3% (10 hour measurement).
So, while it’s not perfect, it definitely does its job (for such a small spectrometer). And most importantly, I managed to get my son away from computer games—doing something more creative with a scientific background.
To illustrate what we have done, here a link to a video which shows the device and the obtained background spectra: https://youtu.be/-r-SNqNHFNU
The future plan is to build an adapter for the gamma spectacular GSB-1515-CsI kit detector. I already have a draft in Fusion. So I want to see how a much more sophisticated detector works in that tiny lead castle...
I’ve been doing some testing with it (searching for fallout Cs¹³⁷, for example), and soon came the wish to get better spectra by shielding the device from background radiation. I also wanted to engage my 12-year-old son in the topic. Since he’s been quite into 3D printing lately and I had no clue about it, I asked him if we could build a lead castle together—he could handle the printing, and I would take care of the design and other tasks (like handling the lead).
So I had to teach myself how to work with Fusion 360, the software we used to create objects from scratch. After about 20 design attempts, we had a prototype ready to bring to life: first in PLA, to test the threads and make sure all the measurements fit. But PLA isn’t great for more demanding applications, so we switched to PETG.
After roughly 96 hours of printing (3kg of filament)—total overkill—we finally had the enclosure ready to be filled with lead and copper sheets. Altogether, 17 kg of lead (3 mm lead balls) were poured into the chambers. The lead walls are 17 mm thick, and the copper shield, which lines the inner perimeter, is 2 mm thick.
This is by no means a professional shielding setup. The goal was simply to reduce the counts per second (CPS) a bit and to lower the lead X-ray fluorescence. We also wanted the device to remain portable, so the final weight came in at 22 kg.
We also designed a Marinelli beaker that fits snugly into the lead castle—one version for solids and one for liquids. One final thing still needed to be done: securing the lead balls! We filled the chambers with epoxy resin to turn everything into a solid block.
The normal background radiation in my basement is about 120 nSv/h at 12–14 CPS. Inside the shielded device we could lower the background by 88.3% (10 hour measurement).
So, while it’s not perfect, it definitely does its job (for such a small spectrometer). And most importantly, I managed to get my son away from computer games—doing something more creative with a scientific background.
To illustrate what we have done, here a link to a video which shows the device and the obtained background spectra: https://youtu.be/-r-SNqNHFNU
The future plan is to build an adapter for the gamma spectacular GSB-1515-CsI kit detector. I already have a draft in Fusion. So I want to see how a much more sophisticated detector works in that tiny lead castle...